Auxiliary equipment instructions for induction melting furnace

Auxiliary equipment instructions for induction melting furnace
1. Induction melting furnace cooling water system
Intermediate frequency power supplies, induction coils, water cables, etc. all require water for cooling, so water is critical to furnace equipment. The probability of damage to the furnace equipment due to the failure of the cooling water is high. Since the cooled devices are mostly charged bodies, such as thyristors, induction coils, water cables, etc., the conductivity of the cooling water that directly cools these devices must be lower than the specified value, and the connecting hose must be a carbon-free hose. In addition, the inlet water temperature, outlet water temperature, water pressure and flow rate of the cooling water must comply with the design regulations. The electric water cooling system of the electric furnace is provided with various sensors to monitor the relevant parameters of the cooling water. When the cooling water parameter is abnormal and exceeds the set value, it will alarm or stop the equipment.
The furnace body cooling water of the intermediate frequency electric furnace enters and exits the water distribution pipe. The distribution pipe is equipped with a pressure gauge, a temperature gauge, a temperature switch, a pressure switch and a flow switch. Thermocouples are installed on each of the return pipes of the furnace water mains, and the meter displays the real-time temperature of these return waters.
The cooling water pumping station of the intermediate frequency electric furnace should be equipped with two main water pumps of the same specification (one for one), and must be equipped with an emergency cooling water system. When the main power pump fails to work due to the interruption of the power supply to the grid, the emergency cooling water system can provide cooling for the furnace body to avoid damage to the furnace body.
2. Induction melting furnace hydraulic system
The hydraulic system of the MF coreless induction melting furnace is used to pour out the molten metal and to open and close the lid. In order to ensure reliable operation, the hydraulic station of the electric furnace should be equipped with two main pumps of the same specification (one for one).
A throttle valve is required at the inlet end of the tilting cylinder to prevent the furnace body from suddenly falling due to the pressure loss of the hydraulic system.
In the case of long power supply interruption time, the molten metal in the electric furnace may be cooled and solidified. This may damage the lining. If the electric furnace is used to melt the metal solidified in the furnace, it is very dangerous. The hydraulic system should be equipped with an emergency system. When the grid power supply is interrupted, if necessary, the emergency system can be used to pour the molten metal in the furnace to avoid solidification in the furnace.
3. Induction melting furnace ground leakage furnace monitoring alarm
In the operation of the induction melting furnace, if the lining is damaged, it will cause a furnace accident. If the molten metal leaks out of the furnace lining, it will damage the insulation of the induction coil, the coil strut and the yoke. If it is not found in time, it will cause serious leakage. If the molten metal burns the coil copper tube, the contact of the water in the tube with the molten metal may cause an explosion, causing a serious accident. It can be seen that it is absolutely necessary to set up the furnace lining furnace alarm system.
 
 The molten metal in the furnace is grounded through the bottom electrode of the furnace, and the induction coil is connected in series with the DC power source and the milliampere meter, and the metal liquid, the lining, the coil and the milliampere meter are connected into a DC loop. When the lining is in good condition, the mA meter shows a small value due to the large resistance of the lining; if the lining condition is poor, if the molten metal penetrates into the lining and approaches the induction coil, the resistance of the lining will decrease, mA The indication value of the table becomes larger. When the current value exceeds the set value, an alarm will be issued and the main power supply will be cut off, thus preventing the occurrence of a leak accident.
4. Induction melting furnace automatic fault diagnosis
The modern induction melting furnace is equipped with a computer management system. This system has automatic fault diagnosis. The system scans each set point of the device. When the parameter of the set point is found to be abnormal, an alarm will be issued and the fault information can be displayed and recorded. Since the scanning speed is very fast, hundreds of times per minute, the fault is discovered in its initial state, so that the malfunction does not cause serious equipment damage. Information about the failure that occurred is stored in the computer for future reference.
In addition to the above listed, there are other safety measures, such as the opening of the cabinet door of the intermediate frequency power supply, the mechanical power supply will automatically cut off the incoming power supply; and each capacitor is equipped with a pressure switch, when the inside of the capacitor When the pressure exceeds the set value, an alarm is issued and the power is turned off to prevent the capacitor from exploding due to excessive internal pressure.
Although various safety measures have been taken on the electric furnace equipment, in order to ensure safety, it is necessary to have a management system to improve the safety awareness of personnel.

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